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report thumbnailU.S. Welding Consumables Market

U.S. Welding Consumables Market 2025-2033 Overview: Trends, Competitor Dynamics, and Opportunities

U.S. Welding Consumables Market by Type (Stick Electrodes, Solid Wires, Flux-cored Wires, SAW Wires & Fluxes), by Application (Heavy Engineering, Automotive, Transportation, Railways, Construction, Shipbuilding, Others), by Forecast 2026-2034

Jan 27 2025

Base Year: 2025

120 Pages

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U.S. Welding Consumables Market 2025-2033 Overview: Trends, Competitor Dynamics, and Opportunities

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U.S. Welding Consumables Market 2025-2033 Overview: Trends, Competitor Dynamics, and Opportunities


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Key Insights

The U.S. Welding Consumables Market size was valued at USD 2.43 USD billion in 2023 and is projected to reach USD 8.86 USD billion by 2032, exhibiting a CAGR of 20.3 % during the forecast period. Welding consumables refer to materials used in welding processes and there is a variety of them in the United States. These consumables include electrodes, wires, fluxes, and gases whereby enable metals to be joined through fusing. Stick electrodes, flux-cored wires solid wires in welding techniques and other classifications are available for each of them. Fluxes help to protect the weld pool and keep it free of oxides to give a quality weld. Welding consumables are used pretty much in the fields such as construction, automotive, shipbuilding, and manufacturing. Its applications allow the manufacturing of structures, repair of pipes and equipment, as well as various parts and tools. The advantages of using welding consumables include increased productivity, better results on the weld, and economical.

U.S. Welding Consumables Market Research Report - Market Overview and Key Insights

U.S. Welding Consumables Market Market Size (In Million)

4.0M
3.0M
2.0M
1.0M
0
3.200 M
2021
3.400 M
2022
3.600 M
2023
3.800 M
2024
4.000 M
2025
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U.S. Welding Consumables Trends

  • Increasing adoption of advanced welding technologies, such as laser and electron beam welding
  • Growing demand for high-performance welding consumables due to stringent quality requirements
  • Growing emphasis on safety and environmental regulations driving the demand for eco-friendly welding consumables
U.S. Welding Consumables Market Market Size and Forecast (2024-2030)

U.S. Welding Consumables Market Company Market Share

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Driving Forces: What's Propelling the U.S. Welding Consumables Market

  • Soaring Construction Projects: Accelerated infrastructure development and residential construction are fueling the demand for welding consumables.
  • Electrified Transportation and Aerospace Advancements: The proliferation of electric vehicles and aerospace advancements necessitate specialized welding consumables for lightweight and high-strength applications.
  • Industrial Expansion and Innovation: The growth of manufacturing and fabrication industries drives the need for efficient and reliable welding solutions.
  • Government Support: Government initiatives promote advanced manufacturing technologies, including welding, further stimulating market growth.

Challenges and Restraints in the U.S. Welding Consumables Market

  • Fluctuations in raw material prices
  • Stiff competition from international players
  • Stringent regulatory framework

Emerging Trends in U.S. Welding Consumables

  • Development of lightweight and corrosion-resistant welding consumables
  • Integration of automation and robotics in welding processes
  • Growing adoption of welding consumables for additive manufacturing

Growth Catalysts in U.S. Welding Consumables Industry

  • Technological Advancements: Innovations in welding processes, such as automated welding and advanced welding consumables, enhance productivity and quality.
  • Globalization and Emerging Markets: An increase in global construction and fabrication activities drives demand for welding consumables in emerging markets.
  • Sustainability Focus: Rising environmental concerns promote the adoption of sustainable welding consumables and processes.

Market Segmentation: U.S. Welding Consumables Analysis

Type

  • Stick Electrodes
  • Solid Wires
  • Flux-cored Wires
  • SAW Wires & Fluxes

Application

  • Heavy Engineering
  • Automotive and Transportation
  • Railways
  • Construction
  • Shipbuilding
  • Others

Leading Players in the U.S. Welding Consumables Market

  • Illinois Tool Works Inc. 
  • Kiswel Inc.
  • The Lincoln Electric Company 
  • Selectrode Industries, Inc. 
  • Colfax Corporation 
  • voestalpine Böhler Welding Group GmbH 
  • Kobe Steel, Ltd. 
  • Fronius International GmbH 
  • Linde plc 
  • Welding Alloys 

Significant Developments in U.S. Welding Consumables Sector

  • 2018: Lincoln Electric Company acquired Weldcraft, enhancing its welding equipment portfolio.
  • 2021: Colfax Corporation completed the acquisition of ESAB, expanding its welding consumables offerings.
  • 2023: ESAB introduced a groundbreaking line of welding consumables designed for low-carbon and high-performance steels.
  • 2024: Voestalpine Böhler Welding Group GmbH launched a new series of welding wires for automation applications.
  • 2025: Lincoln Electric Company invested in research and development of sustainable welding consumables.

Comprehensive Coverage U.S. Welding Consumables Market Report

  • Includes market size projections from 2020 to 2025
  • Provides comprehensive analysis of market dynamics
  • Offers competitive analysis of leading players
  • Highlights emerging trends and growth opportunities
  • Identifies key challenges and restraints

Regional Insight

The U.S. welding consumables market is segmented into the following regions:

  • Northeast
  • Southeast
  • Midwest
  • West
U.S. Welding Consumables Market Market Share by Region - Global Geographic Distribution

U.S. Welding Consumables Market Regional Market Share

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U.S. Welding Consumables Market REPORT HIGHLIGHTS

AspectsDetails
Study Period 2020-2034
Base Year 2025
Estimated Year 2026
Forecast Period2026-2034
Historical Period2020-2025
Growth RateCAGR of 20.3% from 2020-2034
Segmentation
    • By Type
      • Stick Electrodes
      • Solid Wires
      • Flux-cored Wires
      • SAW Wires & Fluxes
    • By Application
      • Heavy Engineering
      • Automotive
      • Transportation
      • Railways
      • Construction
      • Shipbuilding
      • Others
  • By Geography

Table of Contents

  1. 1. Introduction
    • 1.1. Research Scope
    • 1.2. Market Segmentation
    • 1.3. Research Methodology
    • 1.4. Definitions and Assumptions
  2. 2. Executive Summary
    • 2.1. Introduction
  3. 3. Market Dynamics
    • 3.1. Introduction
      • 3.2. Market Drivers
        • 3.2.1. Rising Demand from the Automotive and Construction Sectors to Aid Market Growth
      • 3.3. Market Restrains
        • 3.3.1. Expensive Nature of Metal Fabrication Operations to Impede Market Growth
      • 3.4. Market Trends
        • 3.4.1. Technological Advancement in Equipment to Propel Market Growth
  4. 4. Market Factor Analysis
    • 4.1. Porters Five Forces
    • 4.2. Supply/Value Chain
    • 4.3. PESTEL analysis
    • 4.4. Market Entropy
    • 4.5. Patent/Trademark Analysis
  5. 5. U.S. Welding Consumables Market Analysis, Insights and Forecast, 2020-2032
    • 5.1. Market Analysis, Insights and Forecast - by Type
      • 5.1.1. Stick Electrodes
      • 5.1.2. Solid Wires
      • 5.1.3. Flux-cored Wires
      • 5.1.4. SAW Wires & Fluxes
    • 5.2. Market Analysis, Insights and Forecast - by Application
      • 5.2.1. Heavy Engineering
      • 5.2.2. Automotive
      • 5.2.3. Transportation
      • 5.2.4. Railways
      • 5.2.5. Construction
      • 5.2.6. Shipbuilding
      • 5.2.7. Others
    • 5.3. Market Analysis, Insights and Forecast - by Region
      • 5.3.1.
  6. 6. Competitive Analysis
    • 6.1. Market Share Analysis 2025
      • 6.2. Company Profiles
        • 6.2.1 Illinois Tool Works Inc. (Illinois U.S.)
          • 6.2.1.1. Overview
          • 6.2.1.2. Products
          • 6.2.1.3. SWOT Analysis
          • 6.2.1.4. Recent Developments
          • 6.2.1.5. Financials (Based on Availability)
        • 6.2.2 Kiswel Inc. (Florence U.S.)
          • 6.2.2.1. Overview
          • 6.2.2.2. Products
          • 6.2.2.3. SWOT Analysis
          • 6.2.2.4. Recent Developments
          • 6.2.2.5. Financials (Based on Availability)
        • 6.2.3 The Lincoln Electric Company (Ohio U.S)
          • 6.2.3.1. Overview
          • 6.2.3.2. Products
          • 6.2.3.3. SWOT Analysis
          • 6.2.3.4. Recent Developments
          • 6.2.3.5. Financials (Based on Availability)
        • 6.2.4 Selectrode Industries Inc. (New York
          • 6.2.4.1. Overview
          • 6.2.4.2. Products
          • 6.2.4.3. SWOT Analysis
          • 6.2.4.4. Recent Developments
          • 6.2.4.5. Financials (Based on Availability)
        • 6.2.5 U.S.)
          • 6.2.5.1. Overview
          • 6.2.5.2. Products
          • 6.2.5.3. SWOT Analysis
          • 6.2.5.4. Recent Developments
          • 6.2.5.5. Financials (Based on Availability)
        • 6.2.6 Colfax Corporation (Delaware U.S.)
          • 6.2.6.1. Overview
          • 6.2.6.2. Products
          • 6.2.6.3. SWOT Analysis
          • 6.2.6.4. Recent Developments
          • 6.2.6.5. Financials (Based on Availability)
        • 6.2.7 voestalpine Böhler Welding Group GmbH (Kapfenberg Austria)
          • 6.2.7.1. Overview
          • 6.2.7.2. Products
          • 6.2.7.3. SWOT Analysis
          • 6.2.7.4. Recent Developments
          • 6.2.7.5. Financials (Based on Availability)
        • 6.2.8 Kobe Steel Ltd. (Hyogo
          • 6.2.8.1. Overview
          • 6.2.8.2. Products
          • 6.2.8.3. SWOT Analysis
          • 6.2.8.4. Recent Developments
          • 6.2.8.5. Financials (Based on Availability)
        • 6.2.9 Japan)
          • 6.2.9.1. Overview
          • 6.2.9.2. Products
          • 6.2.9.3. SWOT Analysis
          • 6.2.9.4. Recent Developments
          • 6.2.9.5. Financials (Based on Availability)
        • 6.2.10 Fronius International GmbH (Wels Austria)
          • 6.2.10.1. Overview
          • 6.2.10.2. Products
          • 6.2.10.3. SWOT Analysis
          • 6.2.10.4. Recent Developments
          • 6.2.10.5. Financials (Based on Availability)
        • 6.2.11 Linde plc (Guildford U.K.)
          • 6.2.11.1. Overview
          • 6.2.11.2. Products
          • 6.2.11.3. SWOT Analysis
          • 6.2.11.4. Recent Developments
          • 6.2.11.5. Financials (Based on Availability)
        • 6.2.12 Welding Alloys (Hertfordshire U.K.)
          • 6.2.12.1. Overview
          • 6.2.12.2. Products
          • 6.2.12.3. SWOT Analysis
          • 6.2.12.4. Recent Developments
          • 6.2.12.5. Financials (Based on Availability)

List of Figures

  1. Figure 1: U.S. Welding Consumables Market Revenue Breakdown (USD billion, %) by Product 2025 & 2033
  2. Figure 2: U.S. Welding Consumables Market Share (%) by Company 2025

List of Tables

  1. Table 1: U.S. Welding Consumables Market Revenue USD billion Forecast, by Type 2020 & 2033
  2. Table 2: U.S. Welding Consumables Market Volume K Units Forecast, by Type 2020 & 2033
  3. Table 3: U.S. Welding Consumables Market Revenue USD billion Forecast, by Application 2020 & 2033
  4. Table 4: U.S. Welding Consumables Market Volume K Units Forecast, by Application 2020 & 2033
  5. Table 5: U.S. Welding Consumables Market Revenue USD billion Forecast, by Region 2020 & 2033
  6. Table 6: U.S. Welding Consumables Market Volume K Units Forecast, by Region 2020 & 2033
  7. Table 7: U.S. Welding Consumables Market Revenue USD billion Forecast, by Type 2020 & 2033
  8. Table 8: U.S. Welding Consumables Market Volume K Units Forecast, by Type 2020 & 2033
  9. Table 9: U.S. Welding Consumables Market Revenue USD billion Forecast, by Application 2020 & 2033
  10. Table 10: U.S. Welding Consumables Market Volume K Units Forecast, by Application 2020 & 2033
  11. Table 11: U.S. Welding Consumables Market Revenue USD billion Forecast, by Country 2020 & 2033
  12. Table 12: U.S. Welding Consumables Market Volume K Units Forecast, by Country 2020 & 2033

Methodology

Step 1 - Identification of Relevant Samples Size from Population Database

Step Chart
Bar Chart
Method Chart

Step 2 - Approaches for Defining Global Market Size (Value, Volume* & Price*)

Approach Chart
Top-down and bottom-up approaches are used to validate the global market size and estimate the market size for manufactures, regional segments, product, and application.

Note*: In applicable scenarios

Step 3 - Data Sources

Primary Research

  • Web Analytics
  • Survey Reports
  • Research Institute
  • Latest Research Reports
  • Opinion Leaders

Secondary Research

  • Annual Reports
  • White Paper
  • Latest Press Release
  • Industry Association
  • Paid Database
  • Investor Presentations
Analyst Chart

Step 4 - Data Triangulation

Involves using different sources of information in order to increase the validity of a study

These sources are likely to be stakeholders in a program - participants, other researchers, program staff, other community members, and so on.

Then we put all data in single framework & apply various statistical tools to find out the dynamic on the market.

During the analysis stage, feedback from the stakeholder groups would be compared to determine areas of agreement as well as areas of divergence

Additionally, after gathering mixed and scattered data from a wide range of sources, data is triangulated and correlated to come up with estimated figures which are further validated through primary mediums or industry experts, opinion leaders.

Frequently Asked Questions

1. What is the projected Compound Annual Growth Rate (CAGR) of the U.S. Welding Consumables Market?

The projected CAGR is approximately 20.3%.

2. Which companies are prominent players in the U.S. Welding Consumables Market?

Key companies in the market include Illinois Tool Works Inc. (Illinois, U.S.), Kiswel Inc. (Florence, U.S.), The Lincoln Electric Company (Ohio, U.S), Selectrode Industries, Inc. (New York, U.S.), Colfax Corporation (Delaware, U.S.), voestalpine Böhler Welding Group GmbH (Kapfenberg, Austria), Kobe Steel, Ltd. (Hyogo, Japan), Fronius International GmbH (Wels, Austria), Linde plc (Guildford, U.K.), Welding Alloys (Hertfordshire, U.K.).

3. What are the main segments of the U.S. Welding Consumables Market?

The market segments include Type, Application.

4. Can you provide details about the market size?

The market size is estimated to be USD 2.43 USD billion as of 2022.

5. What are some drivers contributing to market growth?

Rising Demand from the Automotive and Construction Sectors to Aid Market Growth.

6. What are the notable trends driving market growth?

Technological Advancement in Equipment to Propel Market Growth.

7. Are there any restraints impacting market growth?

Expensive Nature of Metal Fabrication Operations to Impede Market Growth.

8. Can you provide examples of recent developments in the market?

N/A

9. What pricing options are available for accessing the report?

Pricing options include single-user, multi-user, and enterprise licenses priced at USD 2850, USD 3850, and USD 5250 respectively.

10. Is the market size provided in terms of value or volume?

The market size is provided in terms of value, measured in USD billion and volume, measured in K Units.

11. Are there any specific market keywords associated with the report?

Yes, the market keyword associated with the report is "U.S. Welding Consumables Market," which aids in identifying and referencing the specific market segment covered.

12. How do I determine which pricing option suits my needs best?

The pricing options vary based on user requirements and access needs. Individual users may opt for single-user licenses, while businesses requiring broader access may choose multi-user or enterprise licenses for cost-effective access to the report.

13. Are there any additional resources or data provided in the U.S. Welding Consumables Market report?

While the report offers comprehensive insights, it's advisable to review the specific contents or supplementary materials provided to ascertain if additional resources or data are available.

14. How can I stay updated on further developments or reports in the U.S. Welding Consumables Market?

To stay informed about further developments, trends, and reports in the U.S. Welding Consumables Market, consider subscribing to industry newsletters, following relevant companies and organizations, or regularly checking reputable industry news sources and publications.